Automated Palletizing & Material Handling | Automated Solutions WI

Automated Palletizing & Material Handling

Eliminate the bottlenecks at the end of your production line with straightforward, heavy-duty material handling automation. We engineer rugged palletizing cells utilizing industry-proven FANUC robotic arms paired with clean, accessible control layouts. Protect your workforce from repetitive strain injuries and maintain a continuous, predictable flow of goods using systems designed to be exceptionally simple to operate, adjust, and maintain.

Our End-of-Line Automation Capabilities

1. High-Payload Case Palletizing

Handle heavy, continuous stacking cycles with uncompromised hardware stability. Our case palletizing systems seamlessly stack corrugated boxes, crates, and bundles into stable layers. We prioritize robust mechanical frame designs and clean routing to keep vacuum lines and electrical feeds protected from wear.

2. Multi-Line Stacking Systems

Consolidate multiple production streams into a single automated cell. Our systems handle multi-line sorting and layout variations with ease, picking from separate sorting conveyors and building independent product pallets without slowing down your primary line speed or adding complicated software overhead.

3. Automatic Slip Sheet & Pallet Dispensing

Achieve truly independent, uninterrupted cell operation. We integrate automated pallet magazines and slip sheet dispensers directly into the robotic cycle. The robot can manage sheet placement and empty pallet staging automatically, eliminating dangerous manual lift truck interventions inside the cell.

4. Custom End-of-Arm Tooling (EOAT)

A palletizing cell is only as effective as its physical grip on your product. We design and manufacture custom mechanical, vacuum, and servo-driven gripping tools right here in Wisconsin. Our tooling layouts avoid fragile, over-complicated adjustments in favor of durable, highly serviceable components.

Simple & Rugged Build Standards

  • Intuitive Recipe Selection

    We build our interfaces with simple, operator-friendly visual controls, allowing your floor staff to change over stacking patterns and box dimensions in seconds without needing a programmer.

  • Open, Functional Layouts

    Our heavy-duty safety fences and clear access gates are configured to allow ample physical space for routine maintenance and hassle-free forklift material changeovers.

  • Standardized Pneumatics & Valving

    We use locally sourced, top-tier pneumatic components so your local maintenance team can easily service, verify, or source replacement components on short notice.

Our Turnkey Delivery Standards

  • 3D Layout Optimization

    We map your box weights, path trajectories, and factory floor limits in a complete 3D simulation to ensure perfect reach limits and optimal cycle timing before fabrication.

  • Full-Scale Local Testing

    We set up and assemble your entire cell at our Wisconsin facility, thoroughly running your specific product and pallet layers so everything is fully vetted before final delivery.

  • Clean, Block-Logic Programming

    We deliver transparent, well-documented PLC code and logic frameworks that eliminate black-box software restrictions and keep operational control fully in your hands.

Ready to Streamline Your End-of-Line Flow?

Stop burning valuable labor on manual, heavy lifting routines. Contact our Wisconsin-based engineering team today to talk over your packaging dimensions and outline a maintainable, high-efficiency palletizing cell layout.

Request a Palletizing Assessment